Safety and Manuals

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Training

Preventing injury to people (and equipment) is our first priority. To do this, users must demonstrate knowledge and competence. After completing Basic Training, users can earn "badges" that certify their competence. The various badges, and the equipment authorized by that badge, is listed below. For each badge, a user builds one or more "widgets" using a combination of tools.

It is of the utmost importance that users obey the mandatory Personal Protective Equipment (PPE) requirements when using tools in the MakerSpace. Reminder signs are placed throughout the MakerSpace, and more detailed information can be found in the Job Hazard Analysis (JHA) forms below, copies of which are also available in the MakerSpace.

Basic Training

Every MakerSpace user (defined as anyone who touches any tool or piece of equipment) must complete the Basic Training online course, and sign the waiver form (available from any Ninja). Completion of Basic Training allows entry and access to hand tools in the MakerSpace. All users must go through additional training procedures, described below, in order to earn badges that convey access to powered tools.

Tulane MakerSpace Basic Training Course

Digital-1

Completion of the requirements for the Digital-1 badge allows access to the laser cutters and filament 3D printers. Digital-1 plans

Digital-2

This badge extends privileges to the Ember SLA 3D printers.

CNC Tools

Allows the use of both the CNC Mill and CNC Lathe.

Metal-1

Users with the Metal-1 badge on their RFID card are allowed to use the drill press, band saw, abrasive cut-off saw, grinding wheel, shear, bending brake, 3/8" portable drill and the angle grinder. To earn Metal-1, two widgets must be correctly fabricated as shown on these plans: Metal-1 plans and safety

Metal-2

This badge give access to the "sawzall" reciprocating saw and the 1/2" portable drill.

Wood-1

This badge gives access to the disc, belt, portable and spindle sanders; the wood shop's drill press and band saws, the "Blade Runner" saw, and the 3/8" portable electric drill. Here are the instructions:

Wood-2

This badge extends Wood-1 privileges to include the table saw, the radial arm saw, and the portable reciprocating (saber) saw.

Electronics

This badge is required to utilize the tools in the electronics workshop on the Mezzanine level of the MakerSpace.

Job Hazard Analysis (JHA) Documents

JHA documents go through the step-by-step process of setting up and using a machine, identifying potential safety hazards in each step.

Digital 1 Tools

Laser Cutter JHA 2017 03 04.pdf 3D Printer JHA 2017 03 04.pdf

CNC Tools

CNC Mill and CNC Lathe JHA 2017 03 04.pdf

Metal 1 Tools

Band Saw JHA 2017 03 18.pdf Abrasive Cut Off Saw JHA 2017 03 03.pdf Drill Press JHA 2017 03 04.pdf Angle Grinder JHA 2017 03 08.pdf Bench Grinder JHA 2017 03 04.pdf

Wood 1 Tools

Band Saw JHA 2017 03 03.pdf Belt Sander JHA 2017 03 04.pdf Disc Sander JHA 2017 03 04.pdf Drill Press JHA 2017 03 04.pdf

Metal 2 Tools

Wood 2 Tools

Radial Arm Saw JHA 2017 03 04.pdf Table Saw JHA 2017 03 04.pdf Portable Power Drill JHA 2017 03 03.pdf Portable Circular Saw JHA 2017 03 04.pdf

Material Safety Data Sheets

Here are Material Safety Data Sheets for materials found in the MakerSpace



PR48 Standard Clear Photopolymer resin MSDS.pdf PR57 Photopolymer resin MSDS.pdf PLA Filament MSDS.pdf HATCHBOX PLA MSDS.pdf Revolution Ply MSDS.pdf

Equipment Manuals

Here are manuals for (almost) all equipment in the MakerSpace, organized into functional groups.

3d Printers

Lulzbot Taz 5 Manual.pdf Ultimaker UserManual UM2+ EN.pdf

Laser Cutters

Epilog Helix laser cutter Manual.pdf

CNC Lathe & Mill

Tormach 15L Slant-PRO CNC Lathe Manual 0916.pdf Tormach PCNC770 CNC Mill Manual 0916A.pdf

Band Saws

Model 87 BANDSAW 1986.pdf Sears 18 band saw 351-243981.pdf Jet Horizontal band saw model 414458 manual.pdf Jet 16 inch band saw JWBS-16B.pdf Craftsman 351-214000 10 inch band saw.pdf

Abrasive Cut-Off Saw

Milwaukee 14 inch cutoff saw 6176-20.pdf

Radial Arm Saw

Delta RS830 10 inch radial arm saw.pdf Craftsman 10 in. COMPOUND MITER SAW.pdf

Table Saw

Powermatic 10 inch Table Saw PM2000.pdf POWERMATIC ACCU-FENCE.pdf

"Blade Runner" Saw

Rockwell RK7320 Blade Runner saw.pdf Rockwell 7320 Blade Runner.pdf [[File:Rockwell_9262_Picture_Frame_Cutter.pdf] Rockwell 9261 Circle Cutter.pdf Rockwell RW9261 circile cutter for Blade Runner.pdf

Drill Press

Clausing 15 in drill press model 1672.pdf Sears 20 inch drill press 137-229200.pdf Central Machinery Mill Drill T2119.pdf Wilton 15 inch drill press A5816.pdf

Sanders, Grinders, Blast Cabinet

Delta 12 inch disc sander 31-120.pdf Powermatic Belt Disc sander 31A.pdf WEN spindle Sander.pdf Central Machinery 8 inch grinder S-595.pdf Eastwood blast cabinet 20027.pdf Eastwood dust collector 30998.pdf Ecomet IV 12 inch grinder polisher.pdf Chicago Electric 5 inch random orbital disc palm sander.pdf

Bending Brake

Jet BPB-1650 50 inch bending brake.pdf

Portable Drill

Makita 6300 0.5 inch portable drill.pdf Skil 6335 1-2 in VSR drill.pdf DrillMaster 60614 3-8 in VSR drill.pdf Black and Decker 7153 Type 1 3-8 inch VSR drill.pdf

Portable Angle Grinder

Porter Cable PC750AG 4.5 inch angle grinder.pdf Alltrade 2407 4 1-2 in Angle Grinder.pdf Milwaukee 6153 4 inch angle grinder.pdf

Dust Collection, Oven, Parts Washer

W1826 m.pdf 2HP, 1500CFM DUST COLLECTOR.pdf Jet AFS-1000B Air Filtration System.pdf STABIL-THERM LAB OVEN.pdf Central Machinery 6 gallon Parts Washer.pdf

Portable Jig Saws

Black and Decker 7548 Portable Jig Saw.pdf Skil 4235 Portable Jig Saw.pdf Bosch JS470E Portable Jig Saw.pdf

Portable Circular Saws

Northern 399981 7 inch Circular Saw.pdf Craftsman 3 inch circular saw.pdf Craftsman 6.125 inch twin cutter circular saw.pdf

Measurement Tools

Calipers.pdf

Electronics Tools

Tenma 72-8xxx power supply.PDF