https://makerspace.tulane.edu/index.php?title=Tormach_CNC_Milling_Machine&feed=atom&action=historyTormach CNC Milling Machine - Revision history2024-03-29T15:44:35ZRevision history for this page on the wikiMediaWiki 1.32.0https://makerspace.tulane.edu/index.php?title=Tormach_CNC_Milling_Machine&diff=197453&oldid=prevCschober at 03:06, 24 March 20182018-03-24T03:06:11Z<p></p>
<a href="//makerspace.tulane.edu/index.php?title=Tormach_CNC_Milling_Machine&diff=197453&oldid=197230">Show changes</a>Cschoberhttps://makerspace.tulane.edu/index.php?title=Tormach_CNC_Milling_Machine&diff=197230&oldid=prevCschober at 16:34, 10 January 20182018-01-10T16:34:38Z<p></p>
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<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#If the safety enclosure is not properly closed, the spindle velocity will drop to 1000 RPM provided the machine is running.</div></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#If the safety enclosure is not properly closed, the spindle velocity will drop to 1000 RPM provided the machine is running.</div></td></tr>
<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Because of the tram on the mill, the superfly will face better when cutting from right to left. </div></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Because of the tram on the mill, the superfly will face better when cutting from right to left. </div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#Careful when re-installing the vice to not install it too far in the Y direction that it crashes into the accordion material at the back of the machine when reaching its limit switch in the positive Y direction. </ins></div></td></tr>
<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"></td></tr>
<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>CNC 101: Turning on the mill</div></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>CNC 101: Turning on the mill</div></td></tr>
</table>Cschoberhttps://makerspace.tulane.edu/index.php?title=Tormach_CNC_Milling_Machine&diff=197223&oldid=prevCschober at 04:13, 10 January 20182018-01-10T04:13:26Z<p></p>
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<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#The “Tool” box should be filled with “3”. Tool 3 is known as the shear hog and is our go-to tool for removing large amounts of material. We will be using this tool to face the stock. </div></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#The “Tool” box should be filled with “3”. Tool 3 is known as the shear hog and is our go-to tool for removing large amounts of material. We will be using this tool to face the stock. </div></td></tr>
<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#The “Spindle RPM” box should be filled with “6000”. This value tells the tool how fast to spin while cutting through the material. The spin rates of each tool can be explained in-depth outside of this tutorial. Presently, all you need to know is the rotation per minute (RPM) values for each tool which will be provided.</div></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#The “Spindle RPM” box should be filled with “6000”. This value tells the tool how fast to spin while cutting through the material. The spin rates of each tool can be explained in-depth outside of this tutorial. Presently, all you need to know is the rotation per minute (RPM) values for each tool which will be provided.</div></td></tr>
<tr><td class='diff-marker'>−</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #ffe49c; vertical-align: top; white-space: pre-wrap;"><div># The “Feedrate” box should be filled with “40.0”. This value tells the tool how fast to move while cutting through the material. The unit for this value is inches per minute (IPM).</div></td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div>#The “Feedrate” box should be filled with “40.0”. This value tells the tool how fast to move while cutting through the material. The unit for this value is inches per minute (IPM)<ins class="diffchange diffchange-inline">.As wood is a softer material, we can move more quickly while cutting. A harder material such as steel would need a slower federate.</ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins class="diffchange diffchange-inline">#The “Z Feedrate” box should be filled with “10.0”. This value tells the tool how fast to move when moving along the Z-axis. 10 is the standard value for this as this tool can cut faster laterally rather than downwards. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins class="diffchange diffchange-inline">#The “Z Clear” box should be filled with “0.2000”. This value tells the tool how high above the stock to move between operations. We want to give the tool a little clearance for peace of mind. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins class="diffchange diffchange-inline">#The “X START” box should be filled with “-3.1000”. This value corresponds to the left face’s coordinate. As our stock is roughly 6” long, a little cushion is added to be sure. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins class="diffchange diffchange-inline">#The “X END” box should be filled with “3.1000”. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins class="diffchange diffchange-inline">#The “Y START” box should be filled with “1.8500”. A 2x4 is 3.5” wide and so an extra .1” was added as a cushion.</ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins class="diffchange diffchange-inline">#The “STEPOVER” box should be filled with “0.7”. This value refers to how much of the tool is cutting with each pass. A value of 1.0 would mean the entire tool is cutting. Since wood is a soft material, we can be more aggressive in our stepover. The value for steel would be much less. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins class="diffchange diffchange-inline">#The “Y END” box should be filled with “-1.8500”. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins class="diffchange diffchange-inline">#The “Z START” box should be filled with “0.0000”. We want to start cutting at the plane of the top face. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins class="diffchange diffchange-inline">#The “DEPTH OF CUT” box should be filled with “0.1000”. This value refers to how deep the tool cuts with each pass. This value will vary based on the material and on the tool. Because the shear hog is very powerful, it can handle cutting this impressive depth of cut. Again, the value for steel would be significantly lower. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins class="diffchange diffchange-inline">#The Z END” box should be filled with “-0.1000”. This is because we only want to remove 0.1” of material from the top of our stock. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins class="diffchange diffchange-inline">#In the top right corner, toggle the “SPIRAL/RECT” button so that the green circle to the top right of RECT is illuminated. This is a more efficient pattern for facing operations. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins class="diffchange diffchange-inline">#Double-check through your values to make sure that the negative signs are correctly placed. This is a common mistake. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins class="diffchange diffchange-inline">#Click “POST TO FILE”. A pop-up window will appear in the center of your screen. Click the “HOME” button in the top left of the pop-up window. Double click the “CNC 101” folder. In the text box to the right of “NAME”, type 1.lastname (with lastname meaning your last name). Then click “SAVE”. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins class="diffchange diffchange-inline">#The operation will automatically load onto your screen. Congratulations, you just wrote the code for you first operation! </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins class="diffchange diffchange-inline">Performing your first operation</ins>.</div></td></tr>
</table>Cschoberhttps://makerspace.tulane.edu/index.php?title=Tormach_CNC_Milling_Machine&diff=197222&oldid=prevCschober at 03:37, 10 January 20182018-01-10T03:37:45Z<p></p>
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<td colspan="2" style="background-color: #fff; color: #222; text-align: center;">Revision as of 03:37, 10 January 2018</td>
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<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Now we will place Tool 1 into the spindle. With your left hand, press Tool 1 firmly into the spindle and hold it there as you rotate the drawbar clockwise with the hammer. Perform two ¼ turns and lean on the side of overtightening in this case. </div></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Now we will place Tool 1 into the spindle. With your left hand, press Tool 1 firmly into the spindle and hold it there as you rotate the drawbar clockwise with the hammer. Perform two ¼ turns and lean on the side of overtightening in this case. </div></td></tr>
<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Once Tool 1 is secured, release the spindle lock by pivoting it back into its vertical resting position. Then, swing the motor cover closed and secure its black clasp.</div></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Once Tool 1 is secured, release the spindle lock by pivoting it back into its vertical resting position. Then, swing the motor cover closed and secure its black clasp.</div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;"></ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">Referencing the stock</ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;"># As mentioned previously, each tool in the tool library is assigned a designated number. This is important because each tool has a different length when measured from top to bottom. In the computer, the height of each tool is recorded so that the mill can perfectly know the coordinate of the tool tip. Each time there is a tool change, it is vitally important to tell the mill this information. NOT UPDATING YOUR TOOL NUMBER CAUSES THE MAJORITY OF CRASHES. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#In the bottom-right corner of the screen, there is a text box to the right of a “T”. The number displayed in this text box is the tool that the mill thinks it is equipped with. Currently, the text box should display “0” because the mill was just reset and didn’t retain this information. To update this, highlight the “0”, type “1” since we just equipped Tool 1, and HIT ENTER on the keyboard. Notice that the Z coordinate text box updated to reflect the height of the new tool. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#Now, we want to inform the machine the coordinates of our stock. To do this, we will use the offset tool to “touch off” on the stock. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#Use the jog shuttle to move the X and Y axis so that the offset tool is roughly centered over the stock. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#Carefully lower the offset tool in the negative Z direction until the top of the tool is about 2” above the stock top. Re-center the stock in the X and Y direction if necessary. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#Above the keyboard is a clear piece of plastic known as a feeler gauge. This piece of plastic is 0.0094” thick. To reference the stock, place this gauge between the stock and the offset tool. We will slowly lower the offset tool until it is exactly the width of the plastic distance away from the stock. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#Begin SLOWLY lowering the offset tool in the Z direction while performing a sawing motion with the gauge. The idea is that as soon as you can no longer easily move the gauge back and forth, the offset tool is the width of the gauge (0.0094”) away from the top of the stock. Be careful not to crash the tool by moving too quickly. As you begin to feel slight resistance, it is useful to use the jog wheel to make fine increments. Before you do, check to make sure that the step size is “.0001”. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#Adjust the height until you can barely move the gauge back and forth.</ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#Highlight the text box to the right of the “Z” button. Type “.0094” and HIT ENTER on your keyboard. The mill now correctly thinks it is positioned .0094” above the top of the stock. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#Raise the Z height until the Z-coordinate value is exactly 0.5000. This is a good chance to practice using the jog wheel to make precision adjustments. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#Now, we want to reference the X and Y axes. In almost all instances, we want to set X and Y equal to zero at the exact center of the stock. To achieve this, we will use a trick to find the total length and width of the part and then divide that value by two. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#Drive the offset tool to the left of the stock until the metal cylinder can lower without crashing into the stock.</ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#Lower the Z height until the coordinate value is -0.2500. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#Now, we will perform the same gauge sawing action as we did when referencing the Z height. Move the tool in the positive X direction while sawing the gauge back and forth. Adjust until you can barely move the gauge back and forth. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#In this tutorial, we will simplify the math involved in this process. Typically, we would want to set the left side of the stock face equal to zero, measure the coordinate at the right face of the stock, and know the exact length of our stock. For our purposes, we can get away with setting this exact point as zero, and repeating the same procedure on the other side. If both measurements are consistent in their positions relative to the stock face, the center of each method will be the same. Highlight the text box to the right of the “X” button, type “0”, and HIT ENTER on the keyboard. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#Now, we will move the offset tool over to the right face of the stock. Move in the negative X direction until the X-coordinate is -0.1000. Raise the Z height of the tool until the value is 0.5000. Whenever you plan to travel over the top of a stock, take care to ensure that the tool tip is at least ½” above the stock top. Travel in the positive X direction until the offset tool can be lowered without crashing into the stock. Lower the Z height of the tool to -0.2500. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#Hold the gauge in between the stock and the tool. Perform a sawing action with the gauge while simultaneously moving the tool in the negative X direction. Adjust until you can barely move the gauge back and forth. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#Now, the center of the stock is exactly in the middle of these two points. Since we set the left face to be zero, all we need to do is divide the current coordinate by two. The machine makes this easy, as it can perform simple mathematical operations. Highlight the text box to the right of the “X” button, type “/2”, and HIT ENTER on the keyboard. The X=0 coordinate is now directly in the center of your stock. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#Now, we will perform the same operation to reference the Y axis. There are no instructions for this portion of the tutorial as it is important to practice this type of problem solving on your own. However, the training Ninja is available to answer any questions you have. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#Once all axes have been referenced, move the mill to the X=0”, Y=0”, Z=0.1” position. The tool should appear to be directly in the center of the stock, and .1” above the stock face. If this is not the case, consult your training Ninja to determine where the error occurred. If the tool looks centered, the stock is completely referenced! Raise the tool to the positive Z limit switch. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;"></ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">Setting up your first operation</ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#Now that the stock has been referenced, it’s time for the fun part! On the computer monitor, in the center of the screen, click on the tab labeled “Conversational”. This is one of the ways that we can write operations for the mill to perform. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#At the top of the screen, click the tab labeled “Face”. A facing operation cuts away the top part of the stock. It is almost always the precursor to any other milling operation, and is used to flatten and smooth the top surface. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#There is a lot of information to cover in this section and so each text box on the screen will be broken down and explained individually. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#The “Title” box is arbitrary and usually we don’t bother to change the text (you can save the file as a custom name later). </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#The “Work Offset” box should be filled as “G54”. The mill has several work coordinate offsets that can be used and all of the information in its current arrangement is stored in G54. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#The “Tool” box should be filled with “3”. Tool 3 is known as the shear hog and is our go-to tool for removing large amounts of material. We will be using this tool to face the stock. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#The “Spindle RPM” box should be filled with “6000”. This value tells the tool how fast to spin while cutting through the material. The spin rates of each tool can be explained in-depth outside of this tutorial. Presently, all you need to know is the rotation per minute (RPM) values for each tool which will be provided.</ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;"># The “Feedrate” box should be filled with “40.0”. This value tells the tool how fast to move while cutting through the material. The unit for this value is inches per minute (IPM).</ins></div></td></tr>
</table>Cschoberhttps://makerspace.tulane.edu/index.php?title=Tormach_CNC_Milling_Machine&diff=197221&oldid=prevCschober at 21:39, 9 January 20182018-01-09T21:39:59Z<p></p>
<a href="//makerspace.tulane.edu/index.php?title=Tormach_CNC_Milling_Machine&diff=197221&oldid=196690">Show changes</a>Cschoberhttps://makerspace.tulane.edu/index.php?title=Tormach_CNC_Milling_Machine&diff=196690&oldid=prevCschober at 20:29, 16 August 20172017-08-16T20:29:55Z<p></p>
<table class="diff diff-contentalign-left" data-mw="interface">
<col class="diff-marker" />
<col class="diff-content" />
<col class="diff-marker" />
<col class="diff-content" />
<tr class="diff-title" lang="en">
<td colspan="2" style="background-color: #fff; color: #222; text-align: center;">← Older revision</td>
<td colspan="2" style="background-color: #fff; color: #222; text-align: center;">Revision as of 20:29, 16 August 2017</td>
</tr><tr><td colspan="2" class="diff-lineno" id="mw-diff-left-l29" >Line 29:</td>
<td colspan="2" class="diff-lineno">Line 29:</td></tr>
<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Once the green LED next to REF Z is visible, click "REF X" and then "REF Y". </div></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Once the green LED next to REF Z is visible, click "REF X" and then "REF Y". </div></td></tr>
<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Verify that there are green circles above each of the REF buttons before continuing. </div></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Verify that there are green circles above each of the REF buttons before continuing. </div></td></tr>
<tr><td class='diff-marker'>−</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #ffe49c; vertical-align: top; white-space: pre-wrap;"><div><del style="font-weight: bold; text-decoration: none;">#Include note about disabling reference switches </del></div></td><td colspan="2"> </td></tr>
<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"></td></tr>
<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>Setting up your stock.</div></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>Setting up your stock.</div></td></tr>
</table>Cschoberhttps://makerspace.tulane.edu/index.php?title=Tormach_CNC_Milling_Machine&diff=196684&oldid=prevCedric at 10:13, 13 August 20172017-08-13T10:13:29Z<p></p>
<table class="diff diff-contentalign-left" data-mw="interface">
<col class="diff-marker" />
<col class="diff-content" />
<col class="diff-marker" />
<col class="diff-content" />
<tr class="diff-title" lang="en">
<td colspan="2" style="background-color: #fff; color: #222; text-align: center;">← Older revision</td>
<td colspan="2" style="background-color: #fff; color: #222; text-align: center;">Revision as of 10:13, 13 August 2017</td>
</tr><tr><td colspan="2" class="diff-lineno" id="mw-diff-left-l16" >Line 16:</td>
<td colspan="2" class="diff-lineno">Line 16:</td></tr>
<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#When cutting a thin plate of aluminum stock, tools like the 1/2" and the shear hog will induce too much pressure and cause chatter. This can be prevented by performing your adaptive and contour operations with a small bit such as a 3/16".</div></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#When cutting a thin plate of aluminum stock, tools like the 1/2" and the shear hog will induce too much pressure and cause chatter. This can be prevented by performing your adaptive and contour operations with a small bit such as a 3/16".</div></td></tr>
<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Always reference Z first</div></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Always reference Z first</div></td></tr>
<tr><td class='diff-marker'>−</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #ffe49c; vertical-align: top; white-space: pre-wrap;"><div>#Max grip on the <del class="diffchange diffchange-inline">vice </del>is 5.3"</div></td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div>#Max grip on the <ins class="diffchange diffchange-inline">vise </ins>is 5.3"</div></td></tr>
<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#If the safety enclosure is not properly closed, the spindle velocity will drop to 1000 RPM provided the machine is running.</div></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#If the safety enclosure is not properly closed, the spindle velocity will drop to 1000 RPM provided the machine is running.</div></td></tr>
<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Because of the tram on the mill, the superfly will face better when cutting from right to left. </div></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Because of the tram on the mill, the superfly will face better when cutting from right to left. </div></td></tr>
</table>Cedrichttps://makerspace.tulane.edu/index.php?title=Tormach_CNC_Milling_Machine&diff=196682&oldid=prevCschober at 18:01, 8 August 20172017-08-08T18:01:31Z<p></p>
<table class="diff diff-contentalign-left" data-mw="interface">
<col class="diff-marker" />
<col class="diff-content" />
<col class="diff-marker" />
<col class="diff-content" />
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<td colspan="2" style="background-color: #fff; color: #222; text-align: center;">← Older revision</td>
<td colspan="2" style="background-color: #fff; color: #222; text-align: center;">Revision as of 18:01, 8 August 2017</td>
</tr><tr><td colspan="2" class="diff-lineno" id="mw-diff-left-l61" >Line 61:</td>
<td colspan="2" class="diff-lineno">Line 61:</td></tr>
<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Now that you have successfully found the X-center of the workpiece, follow the same procedure to find the Y-center. </div></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Now that you have successfully found the X-center of the workpiece, follow the same procedure to find the Y-center. </div></td></tr>
<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Once both the X and Y center have been referenced, jog above the workpiece and guide the probe to your best estimation of the center of the workpiece without looking at the computer monitor. If either the X or Y value is ± 0.25", you may have referenced the workpiece incorrectly. </div></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Once both the X and Y center have been referenced, jog above the workpiece and guide the probe to your best estimation of the center of the workpiece without looking at the computer monitor. If either the X or Y value is ± 0.25", you may have referenced the workpiece incorrectly. </div></td></tr>
<tr><td class='diff-marker'>−</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #ffe49c; vertical-align: top; white-space: pre-wrap;"><div>#If all looks well, guide your probe to X=0 and Y=0. Then, slowly lower the <del class="diffchange diffchange-inline">prove </del>into the workpiece until the pressure <del class="diffchange diffchange-inline">guage </del>reaches zero. Then, highlight the Z-coordinate box, type "0", and press "enter".</div></td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div>#If all looks well, guide your probe to X=0 and Y=0. Then, slowly lower the <ins class="diffchange diffchange-inline">probe </ins>into the workpiece until the pressure <ins class="diffchange diffchange-inline">gauge </ins>reaches zero. Then, highlight the Z-coordinate box, type "0", and press "enter".</div></td></tr>
<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Jog the Heimer around 5 inches above the workpiece so that you can easily remove it from the mill. </div></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Jog the Heimer around 5 inches above the workpiece so that you can easily remove it from the mill. </div></td></tr>
<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#The part is now completely referenced in the mill!</div></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#The part is now completely referenced in the mill!</div></td></tr>
</table>Cschoberhttps://makerspace.tulane.edu/index.php?title=Tormach_CNC_Milling_Machine&diff=196681&oldid=prevCschober at 17:50, 8 August 20172017-08-08T17:50:11Z<p></p>
<table class="diff diff-contentalign-left" data-mw="interface">
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<td colspan="2" style="background-color: #fff; color: #222; text-align: center;">← Older revision</td>
<td colspan="2" style="background-color: #fff; color: #222; text-align: center;">Revision as of 17:50, 8 August 2017</td>
</tr><tr><td colspan="2" class="diff-lineno" id="mw-diff-left-l61" >Line 61:</td>
<td colspan="2" class="diff-lineno">Line 61:</td></tr>
<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Now that you have successfully found the X-center of the workpiece, follow the same procedure to find the Y-center. </div></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Now that you have successfully found the X-center of the workpiece, follow the same procedure to find the Y-center. </div></td></tr>
<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Once both the X and Y center have been referenced, jog above the workpiece and guide the probe to your best estimation of the center of the workpiece without looking at the computer monitor. If either the X or Y value is ± 0.25", you may have referenced the workpiece incorrectly. </div></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Once both the X and Y center have been referenced, jog above the workpiece and guide the probe to your best estimation of the center of the workpiece without looking at the computer monitor. If either the X or Y value is ± 0.25", you may have referenced the workpiece incorrectly. </div></td></tr>
<tr><td class='diff-marker'>−</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #ffe49c; vertical-align: top; white-space: pre-wrap;"><div>#If all looks well, guide your probe to X=0 and Y=0. Then, slowly lower the prove into the workpiece until the pressure guage</div></td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div>#If all looks well, guide your probe to X=0 and Y=0. Then, slowly lower the prove into the workpiece until the pressure guage <ins class="diffchange diffchange-inline">reaches zero. Then, highlight the Z-coordinate box, type "0", and press "enter".</ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins class="diffchange diffchange-inline">#Jog the Heimer around 5 inches above the workpiece so that you can easily remove it from the mill. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins class="diffchange diffchange-inline">#The part is now completely referenced in the mill!</ins></div></td></tr>
</table>Cschoberhttps://makerspace.tulane.edu/index.php?title=Tormach_CNC_Milling_Machine&diff=196680&oldid=prevCschober at 17:47, 8 August 20172017-08-08T17:47:10Z<p></p>
<table class="diff diff-contentalign-left" data-mw="interface">
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<td colspan="2" style="background-color: #fff; color: #222; text-align: center;">← Older revision</td>
<td colspan="2" style="background-color: #fff; color: #222; text-align: center;">Revision as of 17:47, 8 August 2017</td>
</tr><tr><td colspan="2" class="diff-lineno" id="mw-diff-left-l46" >Line 46:</td>
<td colspan="2" class="diff-lineno">Line 46:</td></tr>
<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"></td></tr>
<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>Referencing your stock. </div></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>Referencing your stock. </div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins style="font-weight: bold; text-decoration: none;">#Each tool in the tool library has a number designation. The Heimer probe is tool #1. In the bottom right of the computer screen, to the right of the big T, highlight the box, type "1", and press enter. </ins></div></td></tr>
<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#You can drive the mill by manipulating the joystick to the left of the keyboard. When you click on the axis that you wish to move, you will see a green circle appear on the computer monitor next to that axis. The joystick has various speed levels so the more you rotate the wheel, the faster the bases will move. Notice that the mill is stationary in x and y while the base is what moves around. </div></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#You can drive the mill by manipulating the joystick to the left of the keyboard. When you click on the axis that you wish to move, you will see a green circle appear on the computer monitor next to that axis. The joystick has various speed levels so the more you rotate the wheel, the faster the bases will move. Notice that the mill is stationary in x and y while the base is what moves around. </div></td></tr>
<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Experiment with moving the mill at a safe height above the workpiece. Move slowly and cautiously as a crash may break the Heimer probe.</div></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Experiment with moving the mill at a safe height above the workpiece. Move slowly and cautiously as a crash may break the Heimer probe.</div></td></tr>
<tr><td colspan="2" class="diff-lineno" id="mw-diff-left-l59" >Line 59:</td>
<td colspan="2" class="diff-lineno">Line 60:</td></tr>
<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#To reference the mill to the center of the workpiece, you will simply need to divide the current value of X by 2. To do this, highlight the X coordinate value, type "/2" into the box, and press "enter".</div></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#To reference the mill to the center of the workpiece, you will simply need to divide the current value of X by 2. To do this, highlight the X coordinate value, type "/2" into the box, and press "enter".</div></td></tr>
<tr><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Now that you have successfully found the X-center of the workpiece, follow the same procedure to find the Y-center. </div></td><td class='diff-marker'> </td><td style="background-color: #f8f9fa; color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #eaecf0; vertical-align: top; white-space: pre-wrap;"><div>#Now that you have successfully found the X-center of the workpiece, follow the same procedure to find the Y-center. </div></td></tr>
<tr><td class='diff-marker'>−</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #ffe49c; vertical-align: top; white-space: pre-wrap;"><div>#Once both the X and Y center have been referenced, jog above the workpiece and guide the probe to your best estimation of the center of the workpiece without looking at the computer monitor.</div></td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div>#Once both the X and Y center have been referenced, jog above the workpiece and guide the probe to your best estimation of the center of the workpiece without looking at the computer monitor. <ins class="diffchange diffchange-inline">If either the X or Y value is ± 0.25", you may have referenced the workpiece incorrectly. </ins></div></td></tr>
<tr><td colspan="2"> </td><td class='diff-marker'>+</td><td style="color: #222; font-size: 88%; border-style: solid; border-width: 1px 1px 1px 4px; border-radius: 0.33em; border-color: #a3d3ff; vertical-align: top; white-space: pre-wrap;"><div><ins class="diffchange diffchange-inline">#If all looks well, guide your probe to X=0 and Y=0. Then, slowly lower the prove into the workpiece until the pressure guage</ins></div></td></tr>
</table>Cschober