Asher Burkin: Difference between revisions

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*Programming - Computer Aided Design (CAD), Computer Aided Manufacturing (CAM), [[MATLAB]], [[Water_Jet_Cutter_Training|Intelli-MAX LAYOUT]], [[Water_Jet_Cutter_Training|Intelli-MAX MAKE]], [[Cura]]
*Programming - Computer Aided Design (CAD), Computer Aided Manufacturing (CAM), [[MATLAB]], [[Water_Jet_Cutter_Training|Intelli-MAX LAYOUT]], [[Water_Jet_Cutter_Training|Intelli-MAX MAKE]], [[Cura]]


==Projects==
==Projects==
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===CNC Mill===
===CNC Mill===


I have been working on creating some of the Titans of CNC pieces to develop a deep understanding of CAM. Milling has a steep learning curve. I started with watching videos on how to use CAM. I then just started to mill. I found that when I actually started milling I was learning a lot more than just going over and over my CAM and set up. To actually see the tool path cutting in real time, I was able to get a deeper understanding of how everything worked. As my hours on Tulane's CNC Mill added up, I learned that understanding how your machine works, and the limits that you can go has been an essential thing in becoming a better machinist. On this machine, I know what feeds and speeds work best for the different tools, the optimal depths of cuts, adaptive clearing methods for pockets and contours, and most importantly, how hard I can push the machine to get the best results out of it.  
I have been working on creating some of the pieces in the Titans of CNC course to develop a deeper understanding of CAM. When I first started milling, I quickly learned how steep of a learning curve it is. After countless hours of watching videos on how to use CAM, reading the CNC Mill instruction manual, and lots of trial and error, I finally understand the inner workings of this machine and have realized how crucial this understanding is to becoming a good machinist. Through this process I now know what feeds and speeds work best for different tools, the optimal depths of cuts, adaptive clearing methods for pockets and contours, and most importantly, how hard I can push the machine to get the best results.


Being a self taught machinist, and understanding that half the battle, at first, is understanding your machine works was eye opening. I started to connect my Milling experience of how learning in depth what you are working with to the other machines and tools in the Makerspace. I was also able to connect that with being an engineer and understanding important principles and how it is very helpful to know the story of the model that you are making fir something or someone. Taking the time to understand the fundamentals and how everything works makes the process of looking at a design or model and figuring out how how to make it, intuitive, practical and above all else doable. The experience I had of working of working with all these tools in the Makerspace has spiked my interests on how things are made and being able to figure out ways to make something quickly, affordable and practical.
Below are all the revisions I went through to mill my first piece.


[[File:Titan 1 over time.jpg|400px|]]  
[[File:Titan 1 over time.jpg|400px|]]  


These are the final versions of the first and second piece I milled from the Titans of CNC course.
Below are the final versions of the first and second piece I milled from the Titans of CNC course.


[[File:Titans Mill 1.jpg|300px|left|]] [[File:Titan 2.jpg|300px|Center|]]
[[File:Titans Mill 1.jpg|300px|left|]] [[File:Titan 2.jpg|300px|Center|]]
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====CNC MILL Repair====
====CNC MILL Repair====


I identified, rewired and fixed Tulane Makerspaces' CNC Mill.
I identified, rewired and fixed Tulane Makerspaces' CNC Mill. A few wires had not been secured in the machine because their clamps were broken. The wires pictured below are after I found them.
 


[[File:Mill Error.jpg|300px|left]] [[File:Mill Wires.jpg|300px|Center]]
[[File:Mill Error.jpg|300px|left]] [[File:Mill Wires.jpg|300px|Center]]
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====[https://www.rubtsovgroup.org/ The Rubtsov Group (Optics Lab)]====
====[https://www.rubtsovgroup.org/ The Rubtsov Group (Optics Lab)]====


This lab came to me because they needed a new part for their to hold a prism accurately. They had tried to make this part on a manual mill but were not getting the tolerances they needed. I created the CAM and milled their part. I was able to hit the tolerances needed.
This lab came to me because they needed a new part for their labs spectrometer to hold a prism accurately. A few graduate students tried to make this part on a manual mill, but they were not getting the tolerances needed. I created the CAM and milled their part, which hit the tolerances.


[[File:Optics Lab in Mill.jpg|300px]]
[[File:Optics Lab in Mill.jpg|300px]]
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====In the lab====
====In the lab====
This is a picture of the piece I made for the labs spectrometer. In the picture you can see the NeHe beam on the surface of the mirrors and on the prism that is being held by the piece I milled. The prism is not clean for alignment purposes.  
Below is a picture of the piece I made for the labs spectrometer in action. In the picture you can see the NeHe beam on the surface of the mirrors and on the prism that is being held by the piece I milled. The prism is not clean for alignment purposes.  


[[File:Optics lab in lab.jpg|350px]]
[[File:Optics lab in lab.jpg|350px]]
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====[https://kathleengferristulane.wordpress.com/ The Ferris Lab (Ecology Lab)]====
====[https://kathleengferristulane.wordpress.com/ The Ferris Lab (Ecology Lab)]====


I worked closely with one of the lab members in The Ferris Lab, Bolivar Aponte, on this project. Bolivar needed to make something to hold the spectrometry probe in a way that when taking measurements of flowers, the probe and holder would not crush the pedals. The original set up of probe and holder was a slab of aluminum sitting on top of the flower with a small hole to hold the probe. We came up with a way that would reduce the amount of surface area on top of the flowers by angling the larger holder by 45 degrees and then making a cylindrical holder for the probe so that there is only a small surface area sitting on the flower. We needed to make this cylindrical holder so that there is no light penetrating to the measurement area. the probe itself is a cylinder with a small hole at the end where light comes out to take measurements. This set up we created will not only preserve the flowers better, but also make it easier to select the sample area.
For this project, I worked closely with Bolivar Aponte, one of The Ferris Lab members. Bolivar needed to make something to hold a spectrometry probe in a way that, when taking measurements of flowers, would not crush the petals. The original setup of the probe and holder was a slab of aluminum sitting on top of the flower with a small hole to hold the probe. The probe itself is a cylinder with a small hole at the end where light comes out to take measurements. However, this setup crushed the flower, and made it difficult to position the probe. They also needed a design for the cylindrical holder that would not allow light to penetrate the measurement area. We came up with the solution of angling the larger holder by 45 degrees and creating a cylindrical holder for the probe, minimizing the surface area that makes contact with the flower. This setup not only preserves the flowers better, but also makes it easier to select the sample area.


Making of the probe holder.
[[File:Lathe Part.jpg|300px|left]] [[File:Ecology Lab.jpg|300px|Center]]
[[File:Lathe Part.jpg|300px|left]] [[File:Ecology Lab.jpg|300px|Center]]
Making of the probe holder.


Machining all the surfaces flat relative to each other.
[[File:Probe in Mill.jpg|300px|left]] [[File:Probe in Mill after facing.jpg|300px|Center]]
[[File:Probe in Mill.jpg|300px|left]] [[File:Probe in Mill after facing.jpg|300px|Center]]
Machining all the surfaces flat relative to each other.


Final product. We are still in revision and continuing this project to fine tune the process.
[[File:Final Part.jpg|350px|left]] [[File:Final Probe with flowers.jpg|350px|Center]]
[[File:Final Part.jpg|350px|left]] [[File:Final Probe with flowers.jpg|350px|Center]]
Final product. We are still in revision and continuing this project to fine tune the process.


===Water Jet===
===Water Jet===


I worked on a project to cut this 1 inch thick, cold rolled slab of steel, into a new base to hold a vice. The entire operation took around 45 minutes. The garnet container needed to be refilled over 10 times and I was constantly checking the orientation of the the water jet cutter. In setting up the program, I had to take into account the kerf of the water as the holes and size of the base needed to run true to the design. I ran a very slow cut for this operation to ensure the the deflection of the water, as it first goes through the steel, does not curve too much through the cut.
I worked on a project to cut this 1 inch thick, cold rolled slab of steel, into a new base to hold a vice. The entire operation took around 45 minutes. The garnet container needed to be refilled over 10 times and I was constantly checking the orientation of the the water jet cutter. In setting up the program, I had to take into account the kerf of the water as the holes and size of the base needed to run true to the design. I ran a very slow cut for this operation to ensure that the deflection of the water, as it first goes through the steel, does not curve too much through the cut.


     [[File:Cold rolled steel.jpg|300px|Overall 1in thick cold rolled steel|left|]][[File:Water jet cut for steel vice.jpg|300px|Cutting in water jet|Center|]]
     [[File:Cold rolled steel.jpg|300px|Overall 1in thick cold rolled steel|left|]][[File:Water jet cut for steel vice.jpg|300px|Cutting in water jet|Center|]]
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     [[File:Vice size comparison.jpg|300px|left]] [[File:Final cut.jpg|300px|Center]]
     [[File:Vice size comparison.jpg|300px|left]] [[File:Final cut.jpg|300px|Center]]


====Quick Solution during a job====
====Quick solution during the job====


[[File:Water Jet shield.jpg|300px]]
[[File:Water Jet shield.jpg|300px]]


===Laser Cutting===


===Casting===
====Truss Project====


I modeled and 3D printed a shape with large draft angles to go through the process of forming the mold and pouring the pewter. I then 3D printed a tiki head to do another casting with the rest of the pewter I had.
I made a Pratt Truss. I designed each component and assembled the truss, connecting everything with screws, washers, and nuts.


[[File:Pratt Truss design.png|300px|left]] [[File:Pratt Laser Cut.jpg|300px|Center]]


[[File:Pewter.jpg|300px|left]] [[File:Pewter in cup.jpg|350px|Center]]
[[File:Pratt Truss Assembled.jpg|350px]]


[[File:Melting pewter.jpg|300px|left]] [[File:3D print mold.jpg|300px|Center]]


[[File:Pewter in cast.jpg|300px|left]] [[File:Casted.jpg|300px|Center]]
===Casting===


[[File:Casting.jpg|300px]] [[File:Final Casting.jpg|300px|Center]]
I modeled and 3D printed a shape with large draft angles to go through the process of forming the mold and pouring the pewter. I then 3D printed a tiki head to do another casting with the rest of the pewter I had.


===Laser Cutting===


====Truss Project====
[[File:Pewter in cup.jpg|350px]]


I made a Pratt Truss. I designed each component for the truss and then assembled the truss, connecting everything with screws, washers, and nuts.
[[File:3D print mold.jpg|300px|left]] [[File:Casted.jpg|300px|Center]]
 
[[File:Pratt Truss design.png|300px|left]] [[File:Pratt Laser Cut.jpg|300px|Center]]


[[File:Pratt Truss Assembled.jpg|350px|left]]
[[File:Casting.jpg|250px]] [[File:Final Casting.jpg|250px|Center]]

Latest revision as of 03:17, 10 February 2022

MakerSpace Fabrication Technician

Email: aburkin@tulane.edu

Major: Engineering Physics

Certificate: Mechanical Engineering

LinkedIn: in/asherburkin

Profile

Maker Skills

Projects

CNC Mill

I have been working on creating some of the pieces in the Titans of CNC course to develop a deeper understanding of CAM. When I first started milling, I quickly learned how steep of a learning curve it is. After countless hours of watching videos on how to use CAM, reading the CNC Mill instruction manual, and lots of trial and error, I finally understand the inner workings of this machine and have realized how crucial this understanding is to becoming a good machinist. Through this process I now know what feeds and speeds work best for different tools, the optimal depths of cuts, adaptive clearing methods for pockets and contours, and most importantly, how hard I can push the machine to get the best results.

Below are all the revisions I went through to mill my first piece.

Below are the final versions of the first and second piece I milled from the Titans of CNC course.


CNC MILL Repair

I identified, rewired and fixed Tulane Makerspaces' CNC Mill. A few wires had not been secured in the machine because their clamps were broken. The wires pictured below are after I found them.

Center

The Rubtsov Group (Optics Lab)

This lab came to me because they needed a new part for their labs spectrometer to hold a prism accurately. A few graduate students tried to make this part on a manual mill, but they were not getting the tolerances needed. I created the CAM and milled their part, which hit the tolerances.


Center

In the lab

Below is a picture of the piece I made for the labs spectrometer in action. In the picture you can see the NeHe beam on the surface of the mirrors and on the prism that is being held by the piece I milled. The prism is not clean for alignment purposes.

CNC Lathe And CNC Mill

The Ferris Lab (Ecology Lab)

For this project, I worked closely with Bolivar Aponte, one of The Ferris Lab members. Bolivar needed to make something to hold a spectrometry probe in a way that, when taking measurements of flowers, would not crush the petals. The original setup of the probe and holder was a slab of aluminum sitting on top of the flower with a small hole to hold the probe. The probe itself is a cylinder with a small hole at the end where light comes out to take measurements. However, this setup crushed the flower, and made it difficult to position the probe. They also needed a design for the cylindrical holder that would not allow light to penetrate the measurement area. We came up with the solution of angling the larger holder by 45 degrees and creating a cylindrical holder for the probe, minimizing the surface area that makes contact with the flower. This setup not only preserves the flowers better, but also makes it easier to select the sample area.

Making of the probe holder.

Center

Machining all the surfaces flat relative to each other.

Center

Final product. We are still in revision and continuing this project to fine tune the process.

Center

Water Jet

I worked on a project to cut this 1 inch thick, cold rolled slab of steel, into a new base to hold a vice. The entire operation took around 45 minutes. The garnet container needed to be refilled over 10 times and I was constantly checking the orientation of the the water jet cutter. In setting up the program, I had to take into account the kerf of the water as the holes and size of the base needed to run true to the design. I ran a very slow cut for this operation to ensure that the deflection of the water, as it first goes through the steel, does not curve too much through the cut.


Center

Quick solution during the job

Laser Cutting

Truss Project

I made a Pratt Truss. I designed each component and assembled the truss, connecting everything with screws, washers, and nuts.

Center


Casting

I modeled and 3D printed a shape with large draft angles to go through the process of forming the mold and pouring the pewter. I then 3D printed a tiki head to do another casting with the rest of the pewter I had.


Center

Center

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