Difference between revisions of "Jason Schuster"

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(Custom Cycling Shoes Old World Artisan & Craftsman Project)
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I am going to use the latest technology when possible, however, most of this project will require learning an old world artisan skill, which is something I enjoy doing, I am going to document the journey here.
 
I am going to use the latest technology when possible, however, most of this project will require learning an old world artisan skill, which is something I enjoy doing, I am going to document the journey here.
 
* STEP 1:  Create a 3D CAD model of my feet.  The Tulane Makerspace has an iSense 3D scanner,  Here are images of the test scans I did for a proof of concept.  These models need cleaned up, but the iSense can do what I need it to.
 
* STEP 1:  Create a 3D CAD model of my feet.  The Tulane Makerspace has an iSense 3D scanner,  Here are images of the test scans I did for a proof of concept.  These models need cleaned up, but the iSense can do what I need it to.
<li style="display: inline-block;"> [[File:right_foot_scan.jpg|thumb|none|300px|3D scanned right foot]] </li>
+
<li style="display: inline-block;"> [[File:Right test scan.jpg|thumb|none|300px|3D scanned right foot]] </li>
 +
<li style="display: inline-block;"> [[File:Left test scan.jpg|thumb|none|300px|3D scanned left foot]] </li>
 
* STEP 2:  After completion of the 3D models, I will next be creating a "last" this is the foot form that shoes are built on.  I will be using the hardwood Maple, and I am planning to use the Tormach CNC Mill to transform the 3D model into solid wood shaped just like my foot.
 
* STEP 2:  After completion of the 3D models, I will next be creating a "last" this is the foot form that shoes are built on.  I will be using the hardwood Maple, and I am planning to use the Tormach CNC Mill to transform the 3D model into solid wood shaped just like my foot.
 
* STEP 3: Create the patterns - There are actually a lot of videos on youtube for how to do this
 
* STEP 3: Create the patterns - There are actually a lot of videos on youtube for how to do this
Line 88: Line 89:
 
* STEP 5: Hand Tools:  The best tools look to be made by CS Osborne, there's a few specialty tools I'll be needing.  I already own the primary and most expensive tool for this project, which is a heavy duty walking foot sewing machine.
 
* STEP 5: Hand Tools:  The best tools look to be made by CS Osborne, there's a few specialty tools I'll be needing.  I already own the primary and most expensive tool for this project, which is a heavy duty walking foot sewing machine.
 
*STEP 6: Carbon Fiber Sole - Yes, I'm going to layup the carbon fiber myself too.
 
*STEP 6: Carbon Fiber Sole - Yes, I'm going to layup the carbon fiber myself too.
 
  
 
==Exorcist3D YouTube Channel==
 
==Exorcist3D YouTube Channel==

Revision as of 03:24, 28 January 2018

  • I don't always wear a dress shirt and tie to the Makerspace, but when I do, you know I was photoshopped!
  • Bio

    I grew up on a farm, and have been a DIYer, Maker, Fabricator my whole life. I attended the University of Nebraska at Lincoln and earned a Bachelor's in Science in Mechanical Engineering. I then went to industry as a Design Engineer. In 2015, I was looking for a change from Agriculture and Construction equipment to the Biomedical Engineering field, Now at Tulane I am working towards a PhD as a Research Assistant with a goal of staying in academia and teaching new generations how awesome science and engineering is!

    If you see me in Makerspace, say hi and introduce yourself, I am always happy to help out.

    Outside of Tulane, my favorite activity is cycling, My favorite bicycle race is the Leadville 100MTB, it is an endurance mountain bike race with a 12 hour cutoff, riders must complete a 100 mile course, at an average elevation over 10,200 feet in Leadville, Colorado. My finishing record is 4 for 4. Leadville Race Series website

    Jason Schuster

    Maker Ninja

    PhD Candidate

    Department of Biomedical Engineering

    Lab Website: Biomechanics of Growth & Remodeling Lab

    Email: jschust5@tulane.edu


    Maker Skills:

    • 3d Printing: Laser Cutter, Lathe, Mill, Woodworking, Sand casting
    • Welding: TIG, MIG, Stick, & Oxy-acetylene
    • 3D Printing: Cura, Sprinter Firmware, Slic3r,
    • Programming: LabVIEW, MATLAB, Mathematica
    • Makerspace Training Certifications:
    • Digital 1.png
    • Digital 2.png
    • CNC-Lathe.png
    • CNC-Mill.png
    • Metal 1.png
    • Metal 2.png
    • Wood 1.png
    • Wood 2.png
    • Electronics.png


    • Learning: Slicer for Fusion 360, blender

    Tulane Makerspace Project Portfolio

    • Made on the Carvey - 2 Color HDPE
    • Tissue Stamp - CNC Milled Precision Stamping Fixture
    • Tissue Stamp - CNC Milled Precision Stamping Fixture
    • Tissue Stamp - Laser Cut Acrylic
    • Wood 1 Push Stick
    • Keyboard Stand
    • Keyboard Stand Detail
    • Dogbone stamp for mouse patellar tendon. Thats 0.75mm between the blades! Laser cut acrylic
    • Keyence laser caliper and Thorlabs fixture
    • Surface plate for laser caliper - Made on the Tormach CNC Mill


    Wood 1 Saw Handle Push Stick Pattern

    If you would like to make a saw handle push stick for fun or your Wood 1 training, here's the file! I created the vector path from an image I found online, saved it as a pdf, and then laser engraved the image onto the blank piece of wood I was going to use for the training. Note this is not required for the class, I prepared the outline ahead of class. Obviously, you will want to delete or modify my handcrafted logo. Once you start your training, your pattern is ready and you can use the lines for where to cut. Click on the image below and follow the "original file" link to download the PDF.

  • Saw handle PDF
  • Custom Cycling Shoes Old World Artisan & Craftsman Project

    This year (January 2018) I have decided to start a long term project to make my own custom footwear! Shoe styles the world over are driven by elegant form NOT function! You know what I'm talking about; the extreme examples are narrow or pointed dress shoes! I don't know anyone with a foot that narrow and toes forming a pointy triangle... There is a new wave of shoe companies now making wide toe box shoes, which are actually shaped like your foot. Running and daily shoes are available (e.g. Altra Running Shoes), however no one is yet making a cycling shoe. Cycling shoe companies are notorious for making super narrow shoes. It is possible to buy custom made shoes, but these will set you back $2000! (I'm not exaggerating, that is what they cost). Hence, the reason I am starting this project.

    I am going to use the latest technology when possible, however, most of this project will require learning an old world artisan skill, which is something I enjoy doing, I am going to document the journey here.

    • STEP 1: Create a 3D CAD model of my feet. The Tulane Makerspace has an iSense 3D scanner, Here are images of the test scans I did for a proof of concept. These models need cleaned up, but the iSense can do what I need it to.
  • File:Right test scan.jpg
    3D scanned right foot
  • File:Left test scan.jpg
    3D scanned left foot
    • STEP 2: After completion of the 3D models, I will next be creating a "last" this is the foot form that shoes are built on. I will be using the hardwood Maple, and I am planning to use the Tormach CNC Mill to transform the 3D model into solid wood shaped just like my foot.
    • STEP 3: Create the patterns - There are actually a lot of videos on youtube for how to do this
    • STEP 4: Materials - I have been scavenging eBay looking for old cycling shoes I can cut up and use the hardware from. Figuring out where to buy synthetic leather, foam, and fabrics is going to take some time and research
    • STEP 5: Hand Tools: The best tools look to be made by CS Osborne, there's a few specialty tools I'll be needing. I already own the primary and most expensive tool for this project, which is a heavy duty walking foot sewing machine.
    • STEP 6: Carbon Fiber Sole - Yes, I'm going to layup the carbon fiber myself too.

    Exorcist3D YouTube Channel

    Here's my YouTube channel, several videos of my 3D printer and South Bend lathe are found here:

    Exorcist3D YouTube Channel

  • YouTube-logo.svg
  • OpenSource 3D Printer

    In 2013, I built my own opensource 3D Printer. I modified the Prusa i3 design. Controlled by: Arduino Mega + RAMPS 1.5 with Sprinter firmware. The frame is made from 1/4" laser cut steel plates and 3/4" lathe turned rods. The build surface is heated and has a 10" x 10" x 10" build volume. Recently, I made several improvements and upgrades, which include a large screen LCD with SD card reader, X-axis belt tensioner, print cooler fan, and a genuine E3D Titan Extruder, which I mounted Bowden style (filament drive is remote mounted like the Ultimaker configuration). Many of these upgrades were printed in the Makerspace! Detailed list below. Future upgrades include a BL Touch auto bed level and 1.75mm genuine E3D V6 Nozzle.

       Several of the parts I printed in the Makerspace:
       * Tan LCD display box
       * Purple X-axis belt tension bracker
       * Purple Arduino & Ramps box
       * Purple Printer cooler fan shroud
    

    If you are interested in building your own open source 3D printer, I suggest starting here: Reprap.org Also, the Lulzbot Taz machines are open source, all files to build their machine is available on their webpage! Same for the new Prusa printer recently added to the lineup.


    • Exorcist3D Printer
    • 3mm Budaschnozzle to be replaced
    • View from above
    • Upgrades Waiting: 1.75mm E3D V6 & BL Touch


    1934 South Bend Lathe Restoration & Projects

    Over Christmas break 2017, I machined some small parts for my lab. These parts are cannula, used to mount soft tissues on our inflation-extension test device. The material is PEEK plastic, it can be auto-claved and machines nicely. Check out my YouTube link above, there is a quick video of the PEEK being machined. The lathe I used is a 1934 Southbend 9" Workbench 405. This lathe is a restoration project I completed in 2010.

    • 3.0mm Cannula
    • 1/8"NPT to 3.8mm Cannula
    • 1934 Southbend 405 Lathe
    • X-axis fine adjustment
    • Updated tooling post


    Last Update

    JasonS 17 January 2018